steel smelting desulfurizer production process

Desulphurization mechanism and engineering practice of

In the engineering smelting flue gas, the concentration of SO 2 is about 2000 ~ 3000 mg·m −3, the temperature of flue gas is about 90 ℃, and the solid–liquid ratio of carbide slag slurry is 1:10. Four-stage desulfurization process is adopted in the project. Carbide slag slurry is used to remove SO 2. Desulfurized gypsum is sent to the ...Web

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CN101096721A

The invention discloses an ultralow carbon steel refining deep-desulfurizer and making method, which comprises the following parts: 60%-69% CaO, 11%-20% Al, 5%-10% MgO, 5%-10% SiO2, 1%-5% Al2O3, 0.5%-1.2% Fe2O3, 1%-3% CaF2, 1%-3% B2O3, 1%-3% BaO and impurity. The making technique comprises the following steps: blending; grinding the …Web

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Smelting production process of foreign bearing steel, many …

Bearing steel smelting Electric furnace process, that is, electric furnace - refining outside the furnace - continuous casting or die casting - rolling; Converter process, ie blast furnace - hot ...Web

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CN1120891C

The present invention discloses multi-component Si-Ca-Ba deoxidizer and desulfurizer for steel smelting, which is characterized in that reducer-quartz sand, barium ores, lime and carbon are mixed proportionally, and then the mixture is added into a graphite crucible arranged in a medium frequency induction furnace lined with a magnesium lining for …Web

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Application of Ca-based adsorbents in fixed-bed dry flue gas

Sulfur dioxide, which comes from the flue gas emitted by the steel and coal power industries, is extremely harmful to humans and the natural environment. Due to its high efficiency and economy, dry fixed-bed desulfurization technology and Ca-based adsorbents have attracted wide attention. In this paper, a detailed outline of the process …Web

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Experimental Study on Deep Desulfurizer in LF Process

The reaction between steel and slag during desulfurization has been simulated by using Factsage software to study the influence of component on the sulfur distribution …Web

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Summary of research progress on industrial flue gas …

Introduction. In the industrial production of China, the processing of phosphate rock, volcanic eruptions, kerosene combustion and aluminum smelting will lead to flue gas emissions containing a large amount of SO 2.SO 2 is a highly irritating gas. Because SO 2 is freely soluble in water and enters the respiratory tract, it can generate …Web

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Desulfurizing Steel: Magnesium is the Reagent of Choice

process by collaborating with injection equipment designers and suppliers. Almamet delivers high-quality injection lances for steel production that are designed for the smooth injection of solids and gases into the iron melt, to improve process efficiency. According to Almamet, when producing high-quality structural steel, magnesium reagent isWeb

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Environmental and economic impact assessment of three

The sintering process is an important part of iron and steel production (Cheng et al., 2016). ... The process of smelting and purifying the catalyst precursor salt from minerals is extremely complex, which directly leads to high catalyst costs and serious secondary pollution. ... A novel Mn/Ce-Ca-based desulfurizer was prepared by dipping ...Web

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KR ultrafine powder desulfurizer and application process thereof

By adopting the superfine powder desulfurizer and the smelting process, the unit consumption of the desulfurizer can be controlled to be 4.5-6.5Kg/t, and molten iron with the S content of less than or equal to 0.001 percent by weight is obtained. ... Method for reducing phosphorus content in low-phosphorus steel production tapping process of ...Web

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(PDF) Pelletizing Steel Mill Desulfurization Slag

Steel mill by-products such as desulfurization slags are often used in low value applications or discarded. These by-products can have a similar composition to a high …Web

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Iron processing | Definition, History, Steps, Uses, & Facts

Iron processing, use of a smelting process to turn the ore into a form from which products can be fashioned. Included in this article also is a discussion of the mining of iron and of its preparation for smelting. Iron (Fe) is a relatively dense metal with a silvery white appearance and distinctive.Web

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(PDF) Silicomanganese Production

Abstract and Figures. The main source of Mn in raw materials for SiMn production is Mn-ore and Mn-rich slag from the high carbon FeMn production. The amount of slag per tonne of SiMn metal is ...Web

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Effect of Sulfur Content on Copper Recovery in the …

Reduction smelting is one of the methods to recover copper from copper smelting slag [1,2]. Compared with flotation, the reduction smelting method can directly treat molten copper slag and has better adaptability for raw materials [3–5]. At present, this recovery process is mainly used to add reducing agents such as pyrite (sulphide) and ...Web

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How we make steel

Making steel. At Scunthorpe, we use the Basic Oxygen Steelmaking (BOS) process – our modern convertors (or vessels) take a combined charge of scrap and liquid iron of up to 330 tonnes and convert this into steel in just 25 minutes. When the liquid iron arrives at the BOS Plant, it's poured from the torpedoes into refractory-lined charging ...Web

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(PDF) Smelting process of direct reduction iron bearing Ni and Cu …

A crude Fe-Ni-Cu alloy with 2.5% Ni, 1.1% Cu, and 87.9% Fe was produced, which can replace part of scrap steel, electrolytic copper, and nickel as the burden in the production of weathering steel ...Web

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Iron and copper recovery from copper slags through smelting

To recover metal from copper slags, a new process involving two steps of oxidative desulfurization followed by smelting reduction was proposed in which one …Web

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Desulfurization of Cu–Fe Alloy Obtained from Copper Slag and …

2.1. Materials. The Cu–Fe alloy and slag used in this experiment were obtained via the reduction of copper slag, and their chemical compositions are shown in Table 1.The SEM micrograph and EDS results of the Cu–Fe alloy used in the experiment are shown in Figure 1 [21,22].From the electron microscope, it can be seen that the main matrix of the metal …Web

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High efficiency desulfurization behavior by the

The carbide slag (generated from a PVC factory) and limestone (used in a coal-fired power plant) were used as two kinds of desulfurizer, whose compositions are shown in Table 1.It illustrates that calcium resources are abundant in carbide slag, which also contains a small number of impurities such as SiO 2 and Al 2 O 3.The main …Web

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Summary of research progress on industrial flue gas desulfurization

1. Introduction. In the industrial production of China, the processing of phosphate rock, volcanic eruptions, kerosene combustion and aluminum smelting will lead to flue gas emissions containing a large amount of SO 2.SO 2 is a highly irritating gas. Because SO 2 is freely soluble in water and enters the respiratory tract, it can generate …Web

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Experimental Study on Deep Desulfurizer in LF Process

Industrial trials showed that the main composition range of final slag in LF process is wCaO = 53.0%–57.0%, wAl2O3 = 23.4%–25.1%, wSiO2 = 8.1% – 10.0%, …Web

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Manganese processing

Manganese processing - Alloy, Extraction, Smelting: More than 90 percent of the manganese produced goes into metallurgical applications, the pure metal being used in copper and aluminum alloys and ferromanganese and silicomanganese employed in steel and cast iron. Most manganese is consumed as high-carbon ferromanganese for …Web

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CN110760642B

The invention relates to a method for controlling the input amount of a desulfurizer in a molten iron desulphurization process, which constructs a nonlinear relation between desulphurization reaction efficiency and molten iron [ S ] content in all desulphurization sections, quantificationally calculates the influence of molten iron temperature on the …Web

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Iron and copper recovery from copper slags through smelting

To recover metal from copper slags, a new process involving two steps of oxidative desulfurization followed by smelting reduction was proposed in which one hazardous waste (waste cathode carbon) was used to treat another (copper slags). The waste cathode carbon is used not only as a reducing agent but also as a fluxing agent to …Web

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Smelting Reduction: Most Efficient Technologies for Greenhouse

The COREX process is a two-stage direct smelting process, consisting of (1) a melter-gasifier, which melts the DRI and gasifies the coal (Zhou et al. 2018), and (2) a DRI shaft furnace mounted above melter-gasifier (You et al. 2018), which reduces lump ore or pellets to DRI by reducing gas from the melter-gasifier (Fig. 7.5).Web

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Desulfurizer desulphurization kinetics by the injection method

Thus, it is very necessary to analyze the desulphurization kinetics of the injection method. 2. Desulfurizer selection For deep desulphurization in hot metal and to meet the requirement of sulphur content for steelmaking, the desulfurizers, which are suitable to hot metal conditions, steelmaking process, and the desulphurization target, …Web

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Smelting production process of foreign bearing steel, many …

Typical bearing steel production process. Sweden SKF: 100t EF-ASEA-SKF-IC, producing Ø12-32mm rod wire, outer diameter 90-200mm and outer diameter 55-110mm steel pipe; ... Arc furnace process ...Web

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CN101096721B

The invention discloses an ultralow carbon steel refining deep-desulfurizer and making method, which comprises the following parts: 60%-69% CaO, 11%-20% Al, 5%-10% MgO, 5%-10% SiO2, 1%-5% Al2O3, 0.5%-1.2% Fe2O3, 1%-3% CaF2, 1%-3% B2O3, 1%-3% BaO and impurity. The making technique comprises the following steps: blending; grinding the …Web

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Experimental Study on Deep Desulfurizer in LF Process

Semantic Scholar extracted view of "Experimental Study on Deep Desulfurizer in LF Process" by Long Wu et al. Skip to search form Skip to main content Skip to account …Web

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Complex desulfurizer and manufacturing method

The invention relates to a formula for a complex liquid steel (iron) desulfurizer and a manufacturing method. The liquid steel (iron) desulfurizer is added if sulphur content is required to be lowered in iron and steel smelting. The formula in the invention comprises the following components: 80-85% of passivated active lime powder, 7-10% of fluorite …Web

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Modeling of the wet flue gas desulfurization system to utilize low

Wet flue gas desulfurization was simulated to improve gypsum production using low-grade limestone. High-grade limestone with 94 wt% CaCO3 content is used for producing gypsum with 93 wt% purity, but owing to the resource depletion of high-grade limestone, low-grade limestone should be replaced as an alternative. However, low …Web

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Experimental Study on Deep Desulfurizer in LF Process

Semantic Scholar extracted view of "Experimental Study on Deep Desulfurizer in LF Process" by Long Wu et al. Skip to search form Skip to main content Skip to account menu ..., journal={Journal of Iron and Steel Research International}, year={2012}, volume={19}, pages={17-21} } Long Wu, F. Pei, +1 author Shi-qi Li; Published 1 April 2012; ...Web

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CN110760642A

The invention relates to a method for controlling the input amount of a desulfurizer in a molten iron desulphurization process, which constructs a nonlinear relation between desulphurization reaction efficiency and molten iron [ S ] content in all desulphurization sections, quantificationally calculates the influence of molten iron temperature on the …Web

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(PDF) Optimalization of the Ferronickel Production Process …

greatest n egative impact on ferronickel properties, when is used for the production of steel, and its removal proceed slowly and is fo llowed by high energy c osts. 3.Web

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Magnesium Slag Generated by Reduction Smelting Using Pidgeon Process

As seen from the test results shown in Table 3.5, the fluorine in magnesium slag that is generated via the Pidgeon process seriously exceeds the standard limit.Thus, the slag cannot be landfilled directly because it will cause serious consequences. Similarly, with reference to HJ/T299-2007 "Solid waste-Extraction procedure for Leaching Toxicity …Web

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Numerical Simulation on the Desulfurization of the Molten Steel …

The Ruhrstahl–Heraeus (RH) refining process is widely used in the manufacture of low sulfur steel due to its high efficiency in desulfurization, deoxidation, …Web

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A Review of Modeling Hot Metal Desulfurization

1 Introduction. Hot metal desulfurization serves as the main unit process for removing sulfur in blast-furnace-based steelmaking. Hot metal desulfurization is commonly conducted in a ladle or a torpedo car, 1 using a desulfurization reagent that is either injected into the metal bath or added on top of it. 2 From the thermodynamic point of view, the fundamental …Web

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ScienceDirect

(BOF) smelting, and ladle furnace (LF) refining are three key processes controlling the production of ul­ tra-Iow sulfur steel[4]. LF furnace, with a better temperature control, can provide a good thermal condition for desulfurization, which is often used as a necessary process of deep desulfurization[S-6].Web

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