direct reduction of garnierite ore for production of ferro nickel with a rotary kiln

Mineralogical Characterization of Limonitic Laterite from Africa …

The contribution of laterite nickel ore to global nickel production has increased from less than 10% in the 1950s to over 50% today [20, 21]. ... (1987) Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works. Int J Miner Process 19(1):173–187.Web

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Separation and recovery of iron and nickel from low-grade laterite

This is shown in Fig. 5 (a) from a thermodynamic perspective, but this process is rarely used in industrial production due to the low nickel recovery. Two key issues for low recovery of nickel by the above process is that metallic nickel disperses in the ore and unreduced Ni 2+ are incorporated into the fayalite structure as substitutes ...Web

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Direct reduction of garnierite ore for production of ferro-nickel with

Semantic Scholar extracted view of "Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works" by …Web

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Preparation of ferronickel from nickel laterite via coal-based

The sticking phenomenon between molten slag and refractory is one of the crucial problems when preparing ferronickel from laterite ore using rotary hearth furnace or rotary kiln processes. This study aims to ameliorate sticking problems by using silicon dioxide (SiO2) to adjust the melting degree of the briquette during …Web

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Selective Reduction of Laterite Nickel Ore

to 1300°C, the phase of saprolitic nickel ore changes into a complex mineral. The mineral is dominated by olivine (Mg 0.5Fe 0.5) 2SiO 4. 29) 2.3 Direct reduction of laterite nickel ore in industrial scale Most laterite nickel ore processing is carried out using Elkem process. The Elkem process uses Rotary Kiln andWeb

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A Novel Method of Smelting a Mixture of Two Types of Laterite Ore …

The rotary kiln-electric furnace process accounts for two-thirds of the global nickel output. ... Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works ... The solid-state metalized reduction of magnesium-rich low-nickel oxide ore using coal as a reductant was studied ...Web

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(PDF) PENGOLAHAN NIKEL LATERIT SECARA …

Nickel Ore Reduction b y Hydrogen and . ... Garnierite Or e for Production of Ferro- ... (Caron Process) and pyrometallurgy (Rotary Kiln Electric Furnace). Hydrometallurgy is a process used for ...Web

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Innovative process for preparing ferronickel materials from laterite

The crude ferro-nickel product can be well utilized as the raw material in the AOD stainless steel making process.At the present time, the industrial application of a direct reduction process from ...Web

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(PDF) The Nickel Production Methods from Laterites and the …

Direct reduction of garnierite ore for pr oduction of ferro-nickel with a rotary kiln at Nippon Y akin Kogyo Co., Ltd., Oheyama Works. In Proceedings of the International Seminar on Laterite, T ...Web

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[PDF] The Nickel Production Methods from Laterites and the …

Primary world nickel production in 2020 was 2430.7 kt Ni; 69% (1677.7 kt) of them came from oxidized nickel ores (laterites) and 31% from sulfides. ... Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works. Tetsuya Watanabe S. Ono H. Arai T. Matsumori.Web

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An Overview of Nickel Utilization from Laterite Ore

Ishii K (1987) Development of ferro-nickel smelting from laterite in Japan. Int J Miner Process 19(1–4):15–24. CrossRef Google Scholar Watanabe T, Ono S, Arai H et al (1987) Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co. Ltd., Oheyama Works.Web

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Evolution of ferronickel particles during the reduction of low

H. Tsuji, Behavior of reduction and growth of metal in smelting of saprolite Ni-ore in a rotary kiln for production of ferro-nickel alloy, ISIJ Int., 52(2012), No. 6, p. 1000. doi: 10.2355/isijinternational.52.1000Web

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Direct reduction of garnierite ore for production of ferro-nickel with

@article{Watanabe1987DirectRO, title={Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works}, author={Tetsuya Watanabe and Sadao Ono and Haruo Arai and T. Matsumori}, journal={International Journal of Mineral Processing}, year={1987}, volume={19}, …Web

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Evolution of ferronickel particles during the reduction of low-grade

T. Watanabe, S. Ono, H. Arai, and T. Matsumori, Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin …Web

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Control of slag formation in the electric furnace smelting of

The commercial processes for ferronickel production include the direct reduction process, blast furnace smelting, and rotary kiln-electric furnace (RKEF) smelting (Rao et al., 2013; Norgate and Jahanshahi, 2011). ... Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co. Ltd. Oheyama …Web

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Control of slag formation in the electric furnace smelting of

Ferronickel produced from laterites is preferred over electrolytic nickel for stainless steel manufacturing (Crundwell et al., 2011a). The commercial processes for …Web

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(PDF) Melting Behavior of Siliceous Nickel Ore in a Rotary Kiln to

The crude ferro-nickel product can be well utilized as the raw material in the AOD stainless steel making process.At the present time, the industrial application of a direct reduction process from ...Web

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WO2014133421A1

The invention relates to the field of non-ferrous metallurgy and specifically to a method for processing laterite (oxidized nickel) ores with the direct production of ferronickel in the form of metal granules. The method comprises mixing the ore with a solid reducing agent and with fluxing additives, briquetting the resultant mixture, a reduction firing of the …Web

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Materials Proceedings | Free Full-Text | The Nickel Production …

Watanabe, T.; Ono, S.; Arai, H.; Matsumori, T. Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., …Web

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PENGOLAHAN NIKEL LATERIT SECARA …

than hydrometallurgy, because in practice laterite ore carried out with direct reduction of pre-melted to produce small amounts of ferronickel and a large amount of slag. For a minimum nickel content laterite ore favorable for processed pyrometallurgy was 1.8%, whereas more than 50% reserves of nickel laterite has a content of <1.45%.Web

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Ferronickel | SpringerLink

The grade of ferronickel obtained by blast furnace method is low and the environmental pollution in the production process is serious. The direct reduction method of rotary kiln is to dry laterite nickel ore, and to mix it with carbonaceous materials and flux limestone. It will be continuously fed into the rotary kiln after pelletizing.Web

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Bloomery Processing of Oxidized Magnesia Nickel Ores

T. Watanabe, S. Ono, H. Arai, and T. Matsumori, "Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co. (Oheyama Works)," Int. J. Miner. Proc. 19, 173–187 (1987). Article Google ScholarWeb

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Direct reduction of low grade nickel laterite ore to produce

Direct reduction of low grade nickel laterite ore to produce ferronickel using isothermal – temperature gradient Conference: PROCEEDINGS OF THE 1ST …Web

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Influence of Non-stoichiometric Serpentine in Saprolite Ni-ore on …

The crude ferro-nickel product can be well utilized as the raw material in the AOD stainless steel making process.At the present time, the industrial application of a direct reduction process from ...Web

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Non-isothermal kinetics study on carbothermic reduction of nickel

A common problem with direct hydrometallurgical process is, however, low recoveries of nickel and cobalt, as well as the production of iron-bearing waste [7]. Up to now, the pyrometallurgical method, such as the rotary kiln-electric furnace (RKEF) process, has been widely applied to produce ferronickel from the nickel laterite ore [8].Web

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Beneficiation of nickeliferous laterite by reduction roasting in the

Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works. International Journal of Mineral Processing (1987) C.W. Yang et al. Low-temperature phase decomposition in metal from iron, stony-iron, and stony meteorites.Web

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Effect of reduction temperature and sodium-based additives on nickel

In this present work, the selective reduction of nickel laterite was conducted by using 10 wt. % of sodium carbonate, sodium chloride and sodium sulphate as additives. The 5 wt. % of palm shell charcoal was used as the reductant. The selective reduction process for nickel laterite was carried out from 950ºC to 1150ºC for 60 minutes followed …Web

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Study on the Thermodynamic and Experimental Carbothermic Reduction …

The calculation results indicate that it is feasible technically that the carbothermic reduction process for extracting metal magnesium from garnierite in vacuum. Under the temperature of 1500 °С and vacuum degree is less than 300Pa, metal magnesium was obtained. The Nickel content in residue is more than twice as garnierite ore.Web

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PY

Direct Reduction of Garnierite Ore for Production of Ferro-Nickel with a Rotary Kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works. T E T S U Y A W A T A N A B E, S A D A O ONO, H A R U O ARAI and T O Y O M I M A T S U M O R I Nippon Yakin Kogyo Co.,Ltd.,Kawasahi Works, 4-2 Kojima, Kawasaki 210, Japan (Accepted …Web

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Direct reduction of garnierite ore for production of ferro-nickel with …

Direct reduction of garnierite ore for production of ferro-nickel with a rotary kiln at Nippon Yakin Kogyo Co., Ltd., Oheyama Works - ScienceDirect. Volume …Web

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Agromining: Farming for Metals in the Future?

production of ferro-nickel or nickel pig-iron from laterite ore. ... wasted if the plant ash is then fed to a ferro-nickel operation. ... reductive roast in a rotary kiln where Ni is isolated by.Web

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Materials Proceedings | Free Full-Text | The Nickel …

Primary world nickel production in 2020 was 2430.7 kt Ni; 69% (1677.7 kt) of them came from oxidized nickel ores (laterites) and 31% from sulfides. Production-wise, 87.7% of the 1677.7 kt came from pyrometallurgical …Web

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